Metal Wire Sphere Production Process

metal wire sphere usually refers to a spherical object braided or wound by wire, which has various functions such as filtering and cleaning, polishing, and decoration in different application fields. 

 

First of all, the production of metal wire spheres needs to choose the production of wire metal material. Here are some of our commonly used wire materials: 

 

Stainless steel is one of the most commonly used wire materials, especially grade 304 and 316 stainless steel. Stainless steel is widely used in filtration, polishing and grinding because of its corrosion resistance, high temperature resistance and mechanical strength. 316 Stainless steel contains higher nickel and molybdenum, so it has better corrosion resistance, especially suitable for use in marine environments or chemically corrosive environments.

 

Copper wire is suitable for applications that require good electrical or thermal conductivity, such as heat sink components, electromagnetic components, etc., in the electronics industry. Copper is also used in some mechanical parts because of its wear and impact resistance; aluminum wire is lightweight and has good corrosion resistance and is often used in areas where high strength requirements are not required. Aluminum is also suitable for areas that require good thermal conductivity, such as heat sinks and heat exchangers;

 

Nickel wire is used in specific applications, such as catalyst carriers or filtration materials in highly corrosive environments. Nickel alloy wire has good chemical resistance and heat resistance. Titanium wire is suitable for applications requiring high corrosion resistance, such as acid-base environments or offshore platforms. Different materials have different properties, so before you decide to work with us, we will recommend the right metal wire ball making material for you according to your final use of the product, performance requirements and budget.

 

Moreover, we will cut the purchased metal raw materials according to the size required by customers to make a certain length of metal wire, and roll the cut metal wire to facilitate subsequent processing and use. To remove oxides, oils and other contaminants from metal surfaces, pickling and cleaning treatments are performed. The cleaned wire is immediately dried to prevent reoxidation. Then we will do surface treatment on the wire according to the customer's needs, such as coating, anodizing, etc., to improve its corrosion resistance, wear resistance or other properties. Or heat treatment of the wire, such as annealing, solution treatment, etc., to improve its mechanical properties and processing properties.

 

The wire is stretched through a drawing machine to achieve the required diameter and strength. The stretched wire may also require other processing, such as cutting, polishing, etc., to meet the shape and size requirements of the final product as well as customer and user needs. 

 

Finally, we use treated silk to make silk balls. The choice of metal wire sphere weaving process depends on the customer's application of the final product, performance requirements, cost budget and production efficiency. The following are several of our common metal wire sphere braiding processes and their characteristics: The single wire braiding process uses a single wire to braid, and the formed metal wire sphere has a uniform pore structure. This process is simple, suitable for the production of small diameter metal wire spheres, but the strength of the wire requirements are high; 

 

The double wire braiding process uses two metal wires to braid at the same time, and the formed metal wire sphere has a stronger structure and more uniform pores. This process is suitable for the production of medium to large diameter metal wire spheres, improving the strength and durability of the balls; The four wire braiding process uses four metal wires to braid at the same time, and the metal wire sphere formed is more complex in structure and more uniform in porosity. This process is suitable for the production of large diameter metal wire spheres, providing higher strength and better filtration performance. The spiral weaving process weaves the wire in a spiral shape, and the metal wire spheres formed have a unique structure and are suitable for specific applications. This process can improve the strength and wear resistance of the metal wire sphere, and is suitable for some special industrial occasions.

 

You can see that throughout the preparation process, we will strictly control the quality of each link to ensure the performance and reliability of the final product, and ensure that the ball is perfect and durable. Choose us, you will have high quality, durable performance of metal wire sphere, looking forward to serving you.